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Welcome to our FAQs page.  MUSSON Factory specializes in helping governments to adopt public policies that encourage the adoption of modular construction to increase the production of affordable housing and permanent supportive housing (PSH). Modular construction is a modern, innovative construction method that involves building pre-fabricated modules in a factory setting and assembling them on-site. We’ve put together this list of frequently asked questions to help you learn more about modular construction and its benefits. Whether you’re a developer, contractor, or government official, we hope this page will be a helpful resource for you.

General Questions

The modular construction method is far less disruptive to communities where construction occurs; the hammering and power tools associated with cutting lumber, attaching plywood and drywall, sanding, and other loud activities occurs in the factory instead of in a neighborhood; and, apartment buildings go up in weeks instead of years, with occupancy as quickly as the city can complete inspections and issue Certificate of Occupancy.  Modular projects are manufactured in a factory by assembly line workers who are upskilled from entry-level hires with days of training, so skilled labor shortages won’t slow or stop construction.  Factories are more controlled environments than in situ jobsites and not subject to State-mandated work stop mandates related to COVID infections.  (Studies and other research available upon request)

Laws, agency rules, and city codes that regulate affordable housing, and other types of construction, are almost exclusively in support of onsite (stick-built) construction.  Expanding regulation to be more inclusive of the specific means-and-methods of offsite/modular development will remove obstacles that make affordable housing production unprofitable.

MUSSON Factory can help you to attract affordable housing development by offsite/modular developers.

There’s plenty of evidence to suggest that the modular construction method is a faster, higher-quality, and potentially lower-cost strategy for constructing buildings (studies and other research available upon request) but achieving entitlement, collateralizing financing, and integrating inspections and compliance can be prohibitive to new development.

In any economic market, producers respond to profits, not prices.  Prices aren’t the problem; cost is…  As hard and soft costs are controlled, profits increase and producers will be incentivized.  (Empirical evidence available upon request)

About Modular Construction

Offsite/modular construction is a method of building where the majority of the construction work is done in a factory instead of on the construction site. This involves constructing building components in a factory and then transporting them to the site for assembly.

Offsite/modular construction has a number of benefits, including faster construction times, lower costs, higher quality, and less disruption to the surrounding community.

In traditional construction methods, all construction work is done on-site, and building components are assembled from raw materials like lumber and concrete. In offsite/modular construction, the majority of the construction work is done in a factory, and building components are assembled from pre-manufactured parts.

Offsite/modular construction is well-suited to a wide variety of projects, including multifamily housing, hotels, student housing, healthcare facilities, single-family homes, and commercial structures. Buildings that require a high degree of precision and repeatability in their construction are particularly well-suited for offsite/modular construction, as are buildings in locations that may be difficult to access using traditional construction methods.

Offsite/modular construction can actually be less expensive than traditional construction methods, due to the efficiencies gained from factory production.

Yes, offsite/modular construction can be more sustainable than traditional construction methods due to the reduced waste generated during construction and the use of more sustainable building materials.

Expanding regulation to be more inclusive of the specific means-and-methods of offsite/modular development will remove many of the obstacles that make affordable housing production unprofitable.

Offsite/modular construction can have a positive impact on sustainability, as the construction process generates less waste and can use more sustainable materials. Additionally, the controlled factory environment allows for greater precision and efficiency, reducing the overall environmental impact.

Offsite/modular construction can provide advantages for commercial projects, including faster construction times, higher quality control, and potential cost savings. The controlled factory environment can also minimize disruptions to surrounding businesses during construction.

Offsite/modular construction may not be suitable for all types of projects, such as those with complex designs or unique site requirements. Additionally, transportation logistics may be a challenge for larger modular components.

Quality control is a critical component of offsite/modular construction, and builders should have rigorous quality control processes in place. This may include inspections at various stages of the construction process, as well as testing and certification of materials and components.

Offsite/modular construction can potentially provide a more efficient and cost-effective solution for affordable housing development. The controlled factory environment allows for greater efficiency and cost savings, while also minimizing disruptions to surrounding communities during construction.

While offsite/modular construction is a flexible and versatile method, there are some limitations to what can be built using this method. For example, buildings with irregular shapes or unique architectural features may be more difficult to construct using modular methods, especially those with very large open spaces like banquet halls and gymnasiums. That said, modular projects are often, technically, mixed-use, meaning some of the project is built on site, while the rest is built in a factory and assembled onsite.  Additionally, certain building types, such as high-rise structures, may require additional engineering and planning to be constructed offsite.

The costs of offsite/modular construction can vary depending on the specific project, but in general, this method has been shown to be more cost-effective compared to traditional onsite construction. This is due to the increased efficiency of the manufacturing process and the ability to complete projects more quickly.

Offsite/modular construction has been shown to result in a higher-quality final product compared to traditional onsite construction. This is because the manufacturing process is more controlled and precise, and there is less room for error during construction. Additionally, the use of advanced technology and machinery in the factory setting can result in a higher level of accuracy and consistency in the finished product.

Offsite/modular construction has the potential to significantly reduce the timeline of a construction project. This is because much of the work is completed offsite in a factory setting, which allows for a more efficient and streamlined process. In some cases, projects can be completed in a matter of weeks or months, rather than years.

Offsite/modular construction (OSC) can help reduce construction waste and minimize the impact on the environment. This is because the construction process takes place in a controlled factory environment, which allows for more precision and efficient use of materials and better management of waste. The manufacturing process is more controlled and efficient, less disruption to surrounding ecosystems, and there is less waste generated during the construction process. The use of sustainable materials and practices is easier to implement in a factory setting. And, modular construction often involves the use of sustainable materials and technologies, which can help reduce the environmental impact of construction.

Offsite/modular construction has been shown to have a smaller carbon footprint compared to traditional onsite construction.

Offsite/modular construction can benefit communities in several ways. First, the reduced disruption to the neighborhood during the construction process can be a major advantage. Second, because offsite/modular construction is faster than traditional construction methods, communities can see the benefits of new housing and other construction projects more quickly. Finally, the use of sustainable materials and technologies in modular construction can help create healthier, more sustainable communities.

While offsite/modular construction has many advantages, there are also some challenges that need to be addressed. These include the need for specialized equipment and facilities, the complexity of transportation and logistics for delivering modular components to construction sites, and the need for specialized crews to assemble the modular components on-site.

Offsite/modular construction can be more cost-effective than traditional construction methods, particularly for larger buildings or projects with multiple units. This is because the manufacturing process allows for more efficient use of materials and labor, and because the speed of construction can help reduce financing and carrying costs. However, the cost-effectiveness of offsite/modular construction depends on a variety of factors, including the availability of skilled labor, the cost of materials, and the complexity of the project.

Offsite/modular construction can actually be less expensive than traditional construction methods, due to the efficiencies gained from factory production.  But each project is different and modular is not the most cost-effective solution for every one of them.  That said, as regulation become more inclusive of modular/offsite methods, administrative costs will be reduced making the method financially viable for a broader range of applications.

Yes, offsite/modular construction can be more sustainable than traditional construction methods due to the reduced waste generated during construction and the use of more sustainable building materials.

There’s plenty of evidence to suggest that the modular construction method is a faster, higher-quality, and potentially lower-cost strategy for constructing buildings but achieving entitlement, collateralizing financing, and integrating inspections and compliance can be prohibitive to new development.

Regarding Financing and Lending

Financing for offsite/modular construction projects may require different considerations than traditional construction projects, as lenders may be less familiar with the process. However, some lenders are beginning to offer specialized financing options for offsite/modular construction.

Specialized financing options for offsite/modular construction projects may include construction loans, bridge loans, and permanent financing. Some lenders may also offer financing specifically tailored to offsite/modular construction projects.

On Technology and Innovation

Technology can play a significant role in offsite/modular construction, from computer-aided design (CAD) software to automated equipment in the factory. Emerging technologies such as robotics and 3D printing may also have potential applications in offsite/modular construction.

Technology can play a significant role in offsite/modular construction, from computer-aided design (CAD) software to automated equipment in the factory. Emerging technologies such as robotics and 3D printing may also have potential applications in offsite/modular construction.

Quality control is a critical component of offsite/modular construction, and builders should have rigorous quality control processes in place. This may include implementing quality assurance programs, conducting thorough inspections, and using advanced technology to ensure consistency and accuracy.